Author Topic: Making a boring head.  (Read 25770 times)

Offline modeldozer

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Making a boring head.
« on: March 31, 2013, 09:56:37 AM »
Hi all,

Needed a boring head and decided to make my own as explained in "Milling a complete course" by Harrold Hall.

Pretty much followed the instructions and sequence in the book.

Fly cutting the contact surface after cutting the dovetail in the body.



Cutting the slots for the arbor.



Marking out and drilling holes in the cutter carrier.





Drilling holes in the bearing plate.



Machining the gib strip.





Undercutting the dovetails.



Making the lead screw.







Machining the dial.







A makeshift indexer was used to do the graduations on the dial.







Lead screw and dial together.



Machining a MT3 soft arbor to fit the body.



Setting up to machine the slots in the arbor.







The finished arbor.



Removing excess from the cutter carrier.



Fly cutting the sides together.



Putting a reference mark on the bearing plate.



All the components before assembly.



The finished product.





Joined by two other little tools recently made.



And fitted on the mill.



This was a nice project to learn more advanced skills and I am very happy with the outcome.  Had the opportunity to use the boring head on another project and it works perfectly.

Cheers to all.

Abraham


Offline Fredbare

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Re: Making a boring head.
« Reply #1 on: March 31, 2013, 11:26:08 AM »
Very nice job Abraham, and well photographed.

John

Offline PekkaNF

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Re: Making a boring head.
« Reply #2 on: March 31, 2013, 02:26:09 PM »
Very  good job and excellent documentation!

Pekka

Offline Stilldrillin

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Re: Making a boring head.
« Reply #3 on: March 31, 2013, 03:31:48 PM »
Well done, and well shown Abraham.  :clap: :clap:

Thanks for showing......  :thumbup:

David D
David.

Still drilling holes... Sometimes, in the right place!

Still modifying bits of metal... Occasionally, making an improvement!

Offline doubleboost

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Re: Making a boring head.
« Reply #4 on: March 31, 2013, 04:20:00 PM »
Nice
Job
Very well photographed & presented
I like your edge finder  :thumbup: :thumbup: :thumbup:
John

Offline vtsteam

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Re: Making a boring head.
« Reply #5 on: March 31, 2013, 04:20:49 PM »
Great to have this, Abraham. Thanks! Coincidentally I had sent for the Harold Hall book a couple weeks ago -- hasn't arrived yet, but that's one of the projects I was interested in.
I love it when a Plan B comes together!
Steve
https://www.youtube.com/watch?v=4sDubB0-REg

Offline krv3000

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Re: Making a boring head.
« Reply #6 on: March 31, 2013, 06:27:21 PM »
a job well dun  :thumbup:

Offline Lykle

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Re: Making a boring head.
« Reply #7 on: April 03, 2013, 08:14:46 AM »
Wow, nice work. Both the job and the explain.

That is a hefty piece of steel you have there, that will smooth out the cutting too. Great.

Personally I would break the corners a little more, they seems sharp.
But, talking about sharp, great dial you made there, very clear markings. You have convinced me that I need to start thinking about an indexer on my lathe too, it looks very well done.

Ah well, plans and plans and plans and....
Lykle

Design, Build and Enjoy life.

Offline sparky961

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Re: Making a boring head.
« Reply #8 on: April 03, 2013, 11:47:38 AM »
That's a tool you should be proud of!  Good job on the fine detail parts.

Offline modeldozer

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Re: Making a boring head.
« Reply #9 on: April 04, 2013, 08:09:35 AM »
Thanks to all for their kind remarks.

The edgefinder was seen in a video on Madmodder. :mmr:

Cheers
Abraham

Offline Stilldrillin

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Re: Making a boring head.
« Reply #10 on: April 04, 2013, 03:07:10 PM »
Thanks to all for their kind remarks.

The edgefinder was seen in a video on Madmodder. :mmr:

Cheers
Abraham

I think I know who's video it was, too........

David D.
David.

Still drilling holes... Sometimes, in the right place!

Still modifying bits of metal... Occasionally, making an improvement!

Offline sparky961

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Re: Making a boring head.
« Reply #11 on: April 04, 2013, 03:46:54 PM »
Could we have a link to this edge finder post/video?  I entered a few search keywords but to no avail.

Thanks..

Offline Stilldrillin

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Re: Making a boring head.
« Reply #12 on: April 04, 2013, 05:54:02 PM »
Could we have a link to this edge finder post/video?  I entered a few search keywords but to no avail.

Thanks..

Is this what you're looking for?   http://madmodder.net/index.php/topic,7055.msg75592.html#msg75592

David D
David.

Still drilling holes... Sometimes, in the right place!

Still modifying bits of metal... Occasionally, making an improvement!

Offline doubleboost

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Re: Making a boring head.
« Reply #13 on: April 04, 2013, 06:03:59 PM »
Thanks for that Dave   :D :D :D :D :D :D
John

Offline DaveH

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Re: Making a boring head.
« Reply #14 on: April 04, 2013, 06:50:33 PM »
Abraham,
Very nicely made and very nicely shown - excellent post  :bow: :thumbup: :clap:
 :beer:
DaveH
(Ex Leicester, Thurmaston, Ashby De La Zouch.)

Rob.Wilson

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Re: Making a boring head.
« Reply #15 on: April 28, 2013, 11:52:39 AM »
 :scratch: dont no how I missed this thread  :palm:

Nice job Abraham  :clap: :clap: :clap: :clap:  I am planning on making a boring head for my new mill  :dremel:


Rob

Offline Meldonmech

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Re: Making a boring head.
« Reply #16 on: May 08, 2013, 02:51:46 AM »
                     
   A sturdy well made boring head, it will serve you well.
 
                                                           Cheers  David