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Gallery, Projects and General => Project Logs => Topic started by: OKTomT on January 23, 2013, 09:42:00 PM

Title: 1906 motor bike engine
Post by: OKTomT on January 23, 2013, 09:42:00 PM
Hi mad modders I have started a new project and thought I would share it.
I found a book titled Motor Bicycle Building by Paul N. Hasluck. It shows you how to build a complete motor bike with 2 different engines. I am building the larger one with lots of changes to suit me. You are supposed to make castings for many of the parts. I will use weldments.  If you try to buy this book be careful I bought the one with the flower on the cover and it has no drawings in it.  :doh:  you can get the book free off the internet.   I have made quite a bit of progress on the engine and will get you caught up to where I am.  Tom     
thank you Eric for the help.   

I started with the crank shaft, its made up of the 2 flywheels, crank pin, and main journals.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/image_zpsb5022513.jpg)

(http://i1323.photobucket.com/albums/u592/Toms1909engine/image_zpse224e165.jpg)

(http://i1323.photobucket.com/albums/u592/Toms1909engine/image_zpsa4ead292.jpg)
Title: Re: 1906 motor bike engine
Post by: Brass_Machine on January 23, 2013, 10:22:28 PM
Wow oh wow Tom!!

This is my kinda thing. I will be watching this anxiously... now to find that book!

Eric

**Edit

Found it! HERE (http://archive.org/details/motorbicyclebuil00hasliala)
Title: Re: 1906 motor bike engine
Post by: OKTomT on January 24, 2013, 09:01:24 PM
Thanks Eric for posting that link.
Here are some pictures of how the crankcase was made. This engine will be rough built to check the fit of parts then disassembled and  fine tuned. Are these pictures to big?
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0413_zpsfa2391b1.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0894_zps2d7a6fa6.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0895_zps4e789646.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0430_zpsea6c492d.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0427_zps166ef26d.jpg)
Title: Re: 1906 motor bike engine
Post by: sbwhart on January 25, 2013, 02:01:50 AM
Great work  :thumbup:

The pics are a touch big.

Just read the book through very good read, its got me thinking if it could be scaled down to say 1/3, I'll be watching progress with great interest.

Stew
Title: Re: 1906 motor bike engine
Post by: PekkaNF on January 25, 2013, 03:31:07 AM
Wow, that is a really nice crank case. Very nice. It still looks like period item.

One question: Why the nuts on crank shaft? Are pins shrink fit? Does original design asks for nuts?

Pekka
Title: Re: 1906 motor bike engine
Post by: John Stevenson on January 25, 2013, 04:29:24 AM
No criticism as you are following the book but I notice the absence of balance weights on the flywheel ?
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on January 25, 2013, 08:08:53 AM
Oh, My...... This is going to be a cracker!  :bugeye:

Thanks for posting, Tom.  :thumbup:

I'll watch quietly. Won't be any trouble.   :)

David D

Title: Re: 1906 motor bike engine
Post by: OKTomT on January 25, 2013, 08:26:01 PM
Thanks guys   I am working on the picture size but photobucket seams to be having a problem.

John I am not familiar with bike engines. The crank is what was in the book and the book was printed in 1906 maybe the author didn't know about balancing or the engine ran so slow it didn't matter. I plain on drilling some holes on the heave side to balance it.  I think I read some where about adding half the rod weight to the crankpin first?

Pekka the pins are tapered 3 degrees the nut holds them in. Original design

Stew I believe you could scale it to whatever size you like please post it if you do.

Here are some more pictures of the crankcases I welded the main bearing bosses in and line bored them. Made some main bearings and pressed them in. bored the hole for the cylinder and drilled and taped the cylinder mounting holes.  Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0914_zps7ea14e37.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0915_zpscaa2fb8d.jpg)
Title: Re: 1906 motor bike engine
Post by: Brass_Machine on January 25, 2013, 09:39:23 PM
Tom,

That is some cool work...  :thumbup:
Title: Re: 1906 motor bike engine
Post by: Rob.Wilson on January 26, 2013, 03:36:43 AM
Fooking hell Tom    :bugeye:   ,those casings look excellent  :bow: :bow: :bow:


Rob
Title: Re: 1906 motor bike engine
Post by: micktoon on January 26, 2013, 05:53:50 AM
I like what I see Tom  :bow: :bow: :bow:, looks spot on , I will be watching with interest, Keep up the good work  :thumbup: :clap: :clap:

  Cheers Mick
Title: Re: 1906 motor bike engine
Post by: John Stevenson on January 26, 2013, 06:56:55 AM
Tom.
Really really nice work, like the hollow dowel to locate the cases.

Balancing involves adding metal opposite to the load ie, piston and rod or removing metal close to the load.
So in your case it would mean drilling holes to either side of the crank pin.

Here's a nice book to help on a lot of design issues.

http://www.stevenson-engineers.co.uk/files/TuningForSpeedByPhilIrving.pdf

Page 96 covers balancing.

But I would like to say I'm not trying to nit pick on Tom's build which I have to admit is nothing short of brilliant
Title: Re: 1906 motor bike engine
Post by: Pete. on January 26, 2013, 07:54:46 AM
Pretty cool :thumbup:

Are the casing halves dowelled together? Will you line-bore the main journals together with the casing halves joined?

I love how welding porosity looks just like casting blemishes  :D
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on January 26, 2013, 07:57:43 AM
I've seen several similar builds, over the years.

I love to see how quality plating and welding work comes together,  to produce "castings"......  :clap: :clap:

David D
Title: Re: 1906 motor bike engine
Post by: Jasonb on January 26, 2013, 08:20:25 AM
Thats going to be a nice looking engine.

Funny enough I was only talking to Jo over on MEM the other day about making a similar style crankcase but to use a Hoglet as the remainder of the engine rather than using teh open crank design.

This may give you some inspiration http://flashbackfab.com/excelsior-project-paul-brodie/
Title: Re: 1906 motor bike engine
Post by: DavidA on January 26, 2013, 10:09:15 AM
John,

Thanks for that link.

Irving's book was 'the Bible' when I was a teenager trying to get my old Royal Enfield Model G (1948) to at least complete a trip without stopping.

I lost the book when my parents moved house whilst I was in the army. Now I at least have a PDF.

Dave. :D
Title: Re: 1906 motor bike engine
Post by: OKTomT on January 26, 2013, 11:59:18 AM
Thanks guys
Pete one of the first things I did after welding the cases was install hollow dowel pins. you can see them in some of the pictures. The cases were bolted together and put in a four jaw chuck. Then the main bearing journals were bored.

John thanks for posting that book its going to be a big help. I was surprised to see the connecting rod in that book was made from parts welded together.

Next up is the cylinder. At this point I am leaving the original design. I bought a box of sleeves at a flea market and when I got home I  looked in the boxes some of them came with liner, piston, pin, and rings. The one I am using is 3.25 bore. this and a stroke of 3.75 should give me a little over 500cc  :scratch: notice the 4 ring piston and dome on top. The cylinder was turned from a piece of dom tube 5' od 3' id bored and the sleeve pressed in. tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0439_zps332b4359.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0465_zps3d67baf8.jpg)
Title: Re: 1906 motor bike engine
Post by: Pete. on January 26, 2013, 01:38:52 PM
Yeah I see the dowels - right in plain view - now. Dunno how I missed those :)
Title: Re: 1906 motor bike engine
Post by: RotarySMP on January 26, 2013, 03:19:53 PM
Great project. Are you also planning to fabricate the frame for it?
Title: Re: 1906 motor bike engine
Post by: J. Tranter on January 26, 2013, 10:30:04 PM
What size tube or pipe did you use for the crank case please?
Title: Re: 1906 motor bike engine
Post by: John Stevenson on January 27, 2013, 08:01:53 AM
Andyf.
Sent you a PM so as not to get OT
Title: Re: 1906 motor bike engine
Post by: OKTomT on January 27, 2013, 11:24:49 AM
Hi guys
SMP the tube is 9 inch od 1/4 wall.

Pete yes the whole bike.

Here is how the connecting rod was made. The pin holes were left under size until after welding.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0909_zpsa0a135e3.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0926_zps1a90c826.jpg)

and the parts assembled. what you see here weights 75 lbs.  :jaw:
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0931_zpsae199d2a.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0933_zps54dce376.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0934_zps725c8119.jpg)
Title: Re: 1906 motor bike engine
Post by: John Stevenson on January 27, 2013, 03:38:50 PM
Bloody hell, they are big crows.
Title: Re: 1906 motor bike engine
Post by: saw on January 27, 2013, 05:11:55 PM
Wow, this is something, thanks for chearing  :bow: :bow: :bow: :bow: :bow:
Title: Re: 1906 motor bike engine
Post by: AussieJimG on January 29, 2013, 05:16:39 AM
A great project. Thanks for sharing.

Jim
Title: Re: 1906 motor bike engine
Post by: AndyB on January 29, 2013, 03:44:55 PM
Hi Tom,

That is a real case of  :proj: :bow: :jaw:

I will be watching progress, especially as it looks similar to a bike that my great grandfather won a grass track race on at about the same time (he went on to build two racing Douglases, 'Otterzell' and then 'Otterstill' in the 1920's)

Eric and John, thank you so much for the books.

Andy
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 03, 2013, 11:37:30 AM
Hi guys.
I have been working on the cylinder head and the timing gears. This engine has a lot of crankcase presser on the down stroke and needs a case vent but the book said to just buy one. I would like to build a period correct one and am not sure where to put it. Have you got ideas on how to build this and where to install it. thanks Tom
Here you can see the bosses installed in the case.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0946_zps8d06215e.jpg)
The cylinder head still needs the fins cut and the intake and exhaust flanges installed.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0949_zps3cd4b4fb.jpg)
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 03, 2013, 11:53:42 AM
Tom,
Can you vent it into the timing case thru a hollow mainshaft and time it with a cross hole that opens into the timing side mainshaft bush on the down stroke.
Some early Brit engines vented into the Primary chaincase to lube the chain.

John S.
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 03, 2013, 01:04:35 PM
John it sounds like a good idea to vent it into the timing gear case to lube the gears but it is also a sealed compartment . I take it that the vent should be a one way valve only venting on the down stroke? thank Tom
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 03, 2013, 05:44:49 PM
Tom, you time it by using a cross drilled hole in the main shaft that lines up with a groove in the bush so the hole only lines up with the groove on the down stroke.

You could always fit a labyrinth breather in the timing cover.
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 09, 2013, 09:50:40 AM
John thanks for the info.
I got some more done on the timing gears. Built a cam box and side plate.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0967_zpse514158f.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0968_zps98617cf9.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0969_zpsf4abdc3d.jpg)
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 09, 2013, 09:55:46 AM
Looking the biz.
Do the cams go behind the gears ?
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 09, 2013, 10:17:42 AM
Yes John the cams go behind the gears it will keep the box narrower. The main shaft boss puts the drive gear out to far.
John I found this picture below on the net. I think its Norton. The lifters are not placed over the center of the cam shaft is this a good design ?
(http://i1323.photobucket.com/albums/u592/Toms1909engine/norton1_zps50bcb076.png)
Title: Re: 1906 motor bike engine
Post by: DavidA on February 09, 2013, 11:00:49 AM
I wonder if those lifters (cam followers) are original.  Having the sharp edge of them contact with the cam doesn't look very professional.  I would expect severe wear of the cam.

Dave. :scratch:
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 09, 2013, 11:19:19 AM
Tom.
That picture doesn't look right, all the followers I have seen have been top hatted at the bottom.
They are usual off set along the line of the crank where they sit on the cam so the cam first touches on one side and wipes the follower round. This is to equalise wear.

I'll see if I can find a picture.

EDIT Could be right, found this image

http://www.nsamotorcycles.co.uk/ekmps/shops/nsamotorcycles/images/norton-16h-tappet-rod-guide-assembley-complete-1125-p.jpg
Title: Re: 1906 motor bike engine
Post by: RussellT on February 09, 2013, 12:38:42 PM
This may be a daft suggestion but could there be something missing from the picture - eg finger type followers pivoted at the corners of the case and lifting the rods.

Russell
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 09, 2013, 12:44:07 PM
I think Russell might be correct as there are two unused bushes right where a finger or slipper would be needed
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 09, 2013, 01:48:04 PM
Thanks guys
I think Russell  is right I missed that.
Title: Re: 1906 motor bike engine
Post by: vtsteam on February 09, 2013, 04:50:33 PM
Wonderful work, and great subject!  :clap:

(I saw the turkeys in the photo -- does the TomT relate to that?)
Title: Re: 1906 motor bike engine
Post by: rowbare on February 12, 2013, 03:48:14 PM

Some early Brit engines vented into the Primary chaincase to lube the chain.

John S.

And later ones just lubricated the driveway...

bob
Title: Re: 1906 motor bike engine
Post by: sdezego on February 12, 2013, 06:24:37 PM
Looking really nice.

Yes, as John mentioned, a lot of early motors had a Breather gear that was timed.  Harley Davidson used the pretty much the same engine case setup and timed breather setup from 1936 all the way up to the 90's (if you can believe it).  ...and almost all earlier models were pretty much the same too.

To give you an idea, the breather was a hollow cylinder about 3" long and 1" in dia and had a solid gear on the gear case side (driven by the cam) (Open end of breather cyl faced into crank case).  It had a window on the side that lined up with a window in the gear case side when in time.  The Breather slid into the case connecting to a pocket in the back of the crank case.  When venting, the windows would align venting crank case pressure into the breather (inside the hollow cylinder) and out into the gear case.  And then from a fitting/tube into the Primary chain side to mist oil the chain.

I am sure I made it sound more complicated than it is, but you could certainly dumb it down for your needs.  I am sure I could come up with some pictures if you need.

Regards,
Shawn
Title: Re: 1906 motor bike engine
Post by: sdezego on February 12, 2013, 06:36:32 PM
Most of my Harley pictures are pre digital camera  :palm:, but I quickly dug some up on the web to illustrate.

Notice the breather annulus?  And the casting behind it on the left that serves the pocket in the crank case.

(http://www.ultimaproducts.com/SHOVELHEADpics/CaseShovelhead.jpg)

and the breather gear


(http://www.chrome-addiction.com/prodimages/100x100/ss-cycle_ds-194242.jpg)

Timed with cam

(http://www.nightrider.com/biketech/images/cam_install_05.jpg)
Title: Re: 1906 motor bike engine
Post by: sdezego on February 12, 2013, 07:21:16 PM
After some thought, I realized that you are probably looking for something more period correct (which I am not sure if this is or not).  This type of design "I know" was in some of the 20's era, but I have no experience on motorcycle engine dating prior to that.

Very interested in seeing what was used though...
Title: Re: 1906 motor bike engine
Post by: tumutbound on February 13, 2013, 09:12:52 AM
I think this shows what RusselT was talking about
Title: Re: 1906 motor bike engine
Post by: DavidA on February 13, 2013, 02:35:52 PM
Now that makes a lot more sense.
Dave.
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 13, 2013, 03:08:20 PM
What engine is that please ?
Title: Re: 1906 motor bike engine
Post by: Bluechip on February 13, 2013, 04:59:28 PM
Looks a bit like a Norton SV to me.
 

Big 4-ish ... ??? 
 

Although probably wrong, I usually am ...  :scratch: 

Dave BC
Title: Re: 1906 motor bike engine
Post by: tumutbound on February 13, 2013, 06:05:20 PM
What engine is that please ?

 Not sure of the model. It's pre 1931 as it has exposed pushrods. More info at http://vintagenorton.com
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 13, 2013, 06:27:27 PM
Thanks for the info. guys.
The picture I posted was Guldner.   Tom

(http://i1323.photobucket.com/albums/u592/Toms1909engine/norton2_zps3b6d7754.jpg)
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 17, 2013, 03:25:37 PM
Here is a before and after shot of the cylinder head. Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0950_zps988aa019.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0987_zpsbf7adae1.jpg)
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 17, 2013, 05:01:01 PM
I just had to bolt it all together to see what it looked like WOW not bad I started this project 59 days ago. I still need to add the intake and exhaust flanges to the head. Now its time to take it apart and finalize the parts,install the mag.and figure out what to do for a carburetor.
Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0990_zpsbe2b5b13.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0992_zpsd301f9d8.jpg)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1003_zps17c2c4db.jpg)
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 17, 2013, 05:06:12 PM
You would have done it in less than 59 days if you hadn't drunk all that beer   :headbang:

Any shots of the inside timing case now it's finished ? The finning on the head looks stunning.
Title: Re: 1906 motor bike engine
Post by: millwright on February 17, 2013, 05:06:26 PM
Thats looking great, cant wait to hear it running. Ive enjoyed reading this thread loved the total fabrication concept.
John
Title: Re: 1906 motor bike engine
Post by: vtsteam on February 17, 2013, 07:02:44 PM
Excellent job. Looks great!
Title: Re: 1906 motor bike engine
Post by: OKTomT on April 08, 2013, 08:55:40 PM
Hi guys
In order to finish this engine I need to mount it in the frame so I will know where to mount the mag. and carb. so I have started on the rest of the bike. Here is a picture of the front half. I built everything in this picture accept the tire and the hardware. some changes will be made to it as this build continues. Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1113_zpsd6b94ef2.jpg)
Title: Re: 1906 motor bike engine
Post by: micktoon on April 10, 2013, 06:23:43 PM
That  looks amazing Tom , the engine and the front end.....a work of art in fact  :bow: :bow:  :clap: I look forward to seeing things progress further , keep up the good work .
  Cheers Mick
Title: Re: 1906 motor bike engine
Post by: AussieJimG on April 10, 2013, 07:56:37 PM
Great work Tom, I am enjoying this thread

Jim
Title: Re: 1906 motor bike engine
Post by: krv3000 on April 11, 2013, 05:35:14 PM
ooooo i wont one good work keep it up
Title: Re: 1906 motor bike engine
Post by: OKTomT on April 15, 2013, 07:38:28 PM
The frame is starting to come together.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1143_zps02aec34f.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1143_zps02aec34f.jpg.html)
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on April 16, 2013, 02:11:13 AM
That's shaping up beautifully Tom!  :clap:

Enjoying every step you show.  :thumbup:

David D
Title: Re: 1906 motor bike engine
Post by: OKTomT on April 29, 2013, 10:45:35 PM
I got the engine in the frame.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1168_zps6245ee4b.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1168_zps6245ee4b.jpg.html)
and the rear springs done.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0518_zpsbb2db393.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0518_zpsbb2db393.jpg.html)
Title: Re: 1906 motor bike engine
Post by: micktoon on April 30, 2013, 03:14:03 AM
Its looking better and better Tom  :clap: :clap:, it already has that vintage classy look  :thumbup: , top marks

cheers Mick
Title: Re: 1906 motor bike engine
Post by: Bangkok Mick on April 30, 2013, 07:17:07 AM
This is a great tread to follow, fantastic project.

Mick
Title: Re: 1906 motor bike engine
Post by: vtsteam on April 30, 2013, 08:18:29 AM
Wow, that sure is appealing. And I'm not even into motorcycles. But that would sure convince me.  :bow: :beer:
Title: Re: 1906 motor bike engine
Post by: rschilp on April 30, 2013, 03:28:13 PM
Tom, is the frame, suspension and wheels all based on the book you referenced earlier in this thread? I've been planning something similar with an existing engine and I really like what the looks of this setup.
Title: Re: 1906 motor bike engine
Post by: doubleboost on April 30, 2013, 04:23:51 PM
Hi
Tom
I have just been through the whole post  :bow: :bow: :bow: :bow: :bow: :bow:
Some very nice (& clever ) work there
I think it will sound amazing
John
Title: Re: 1906 motor bike engine
Post by: tekfab on April 30, 2013, 04:49:12 PM
It is an excellent project and well produced, thank you and keep it coming please !

Well John i'm pretty sure that between a few of us we could all make one each then link them to form a V8 or a W16 or whatever number we ended up with ?  ( an in-line 13 ? )    :Doh:

Mike Young
Title: Re: 1906 motor bike engine
Post by: AussieJimG on April 30, 2013, 05:07:55 PM
I am following with much pleasure. Thank you.

Jim
Title: Re: 1906 motor bike engine
Post by: OKTomT on May 01, 2013, 12:58:51 PM
Thanks for the input guys.
rschilp The frame I built was not in the book. I built it  form looking at pictures of old 1915 Indian motorbikes. The wheels are my own design.  Here is a picture of them.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1048_zps5c59bb0e.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1048_zps5c59bb0e.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1056_zps9c785292.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1056_zps9c785292.jpg.html)
Title: Re: 1906 motor bike engine
Post by: rschilp on May 01, 2013, 04:39:45 PM
Thanks for the input guys.
rschilp The frame I built was not in the book. I built it  form looking at pictures of old 1915 Indian motorbikes. The wheels are my own design. 

Do you have any drawings of the frame that you would be open to share? I and I'm sure others here as well would be very interested.
Title: Re: 1906 motor bike engine
Post by: vtsteam on May 01, 2013, 07:04:28 PM
Wow, rolled your own rims! Just great to watch this.  :thumbup:
Title: Re: 1906 motor bike engine
Post by: OKTomT on May 02, 2013, 08:16:53 AM
Thanks vtsteam
Rschilp  I would gladly share plans if I had some. here are some pictures that I used as a reference. My bike has a 58 inch wheel base.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0511_zpscb9367af.png) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0511_zpscb9367af.png.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0510_zps79939655.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0510_zps79939655.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0506_zps39f4be9c.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0506_zps39f4be9c.jpg.html)
Title: Re: 1906 motor bike engine
Post by: vtsteam on May 02, 2013, 08:35:36 AM
The only question I have, Tom, is, with the engine that tall and heavy at the top, is there enough side to side support on the one tube frame members? Like if you lay it down, will the engine want to deflect sideways. I do see the nice double gusseted bracket supporting the engine case, but above that where the frame is a tube there will be some pretty good local twisting strains, maybe?.

Of course you can tell better by feel, since you have the bike and aren't just looking at a photo, like I am. Also I don't know how heavy that tube wall is or if there are doublers, etc.
Title: Re: 1906 motor bike engine
Post by: John Stevenson on May 02, 2013, 08:38:55 AM
Yabut simple job to drop a head steady on it.
Title: Re: 1906 motor bike engine
Post by: OKTomT on May 02, 2013, 09:03:59 AM
John is right I will add a head steady . but I am not sure it needs it .  I ordered .120 wall tube for this bike and after I built the frame I ordered some more for the handle bars. when it showed up I discovered that the first batch was .160 wall.  :doh:
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1145_zpsb4f3184b.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1145_zpsb4f3184b.jpg.html)
Title: Re: 1906 motor bike engine
Post by: rschilp on May 02, 2013, 11:17:45 AM
Tom, thank you for those drawings, I assume those provided some of your inspiration.

At .160 wall you should have a very sturdy frame ;-)
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on May 02, 2013, 11:48:45 AM
Tom, thank you for those drawings, I assume those provided some of your inspiration.

At .160 wall you should have a very sturdy frame ;-)

And need good brakes!  :thumbup:

                :)

David D
Title: Re: 1906 motor bike engine
Post by: John Stevenson on May 02, 2013, 12:58:05 PM
Tom, thank you for those drawings, I assume those provided some of your inspiration.

At .160 wall you should have a very sturdy frame ;-)

And need good brakes!  :thumbup:

                :)

David D

Optional extra's  :wave:
Title: Re: 1906 motor bike engine
Post by: awemawson on May 02, 2013, 02:55:25 PM
Isn't that why hobnailed boots were invented :clap:
Title: Re: 1906 motor bike engine
Post by: RotarySMP on May 07, 2013, 03:18:28 PM
Nice work.
Title: Re: 1906 motor bike engine
Post by: Joules on May 08, 2013, 06:58:43 AM
Isn't that why hobnailed boots were invented :clap:

You don't need stinking indicators, just tap your toe coming upto the junction.


Great project by the way.... :wave:
Title: Re: 1906 motor bike engine
Post by: OKTomT on June 09, 2013, 09:50:10 AM
Hi guy.
I have made a little progress on the bike.  Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1409_zps63b756b6.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1409_zps63b756b6.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1407_zps0c633ab5.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1407_zps0c633ab5.jpg.html)
Title: Re: 1906 motor bike engine
Post by: Pete49 on June 09, 2013, 11:46:04 PM
Been following this and love how its coming together. Can't wait to see you using it. As for brakes why ? you want it to go not stop.
Pete
Title: Re: 1906 motor bike engine
Post by: vtsteam on June 10, 2013, 08:24:16 AM
Now you can start, see, and top up the tank. Headlamp and tank really dress it up! Looks the part.  :thumbup: :clap:
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 05:49:49 AM
@ OKTomT

Just joined this forum because of my intense interest with this engine build.  I have so many questions, and I want to scratch-build a full-size, vintage bike engine like the one pictured in this construction article.

While your photo-build is wonderfully informative, of course few dimensions are noted concerning the engine, like con-rod lengths, gear specs. etc.  Is this an engine that you designed or can this be an engine from some book on how to build a vintage bike like Hasluck's "Motor Cycle Building-1906"?  I really need some more critical dimensions to duplicate the engine...I'm not as good as you are and need a detailed road map to Engineland.


Following this build with very great interest, and greater anticipation.  Thanks for sharing.


Frank


EDIT:   Sorry...Just re-read the opening postings and realized that the bike and engine designs are taken from the Hasluck's book.  So excited about finding this thread that I skipped over the important details of the engine-build.  Now to hunt down the book.  Anyone know who retails the book?  Lindsay's gone.
Title: Re: 1906 motor bike engine
Post by: Bluechip on July 13, 2013, 07:10:50 AM
 Assuming this is the one ??
 
 
http://www.amazon.com/Motor-Bicycle-Building-Engravings-Originally/dp/1478268611/ref=sr_sp-atf_title_1_1?s=books&ie=UTF8&qid=1373713728&sr=1-1&keywords=hasluck+motorcycle (http://www.amazon.com/Motor-Bicycle-Building-Engravings-Originally/dp/1478268611/ref=sr_sp-atf_title_1_1?s=books&ie=UTF8&qid=1373713728&sr=1-1&keywords=hasluck+motorcycle)
 
 
 Dave BC
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 08:12:29 AM
Mr. Chips...

Thank you for the link-up. 

**************************************************************************************************************

@ OKTomT:  Crankcase is split construction, and two halves are bolted together.  How do you prevent oil leakage from seams?  Gaskets, sealants?  Just curious.


Frank
Title: Re: 1906 motor bike engine
Post by: Jasonb on July 13, 2013, 10:02:58 AM
Frank did you read the second post? the book is available online so no need to buy.

J
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 12:33:49 PM
JasonB...

My eyes glazed over when I saw the engine being built, and they stayed glued to the photos.  There are times when I think I am losing it...and I get tunnel-vision.  Certain engines do this to me, and my brain edits everything out that's around me.  I even started collecting scrap for making this engine.  I'd say that's jumping the gun.

Now...I'll take a deep breath, and go back, and this time, carefully read all the words, etc.

Thank-you for letting me know that this book is available online.  I'll give a look.  Much obliged.


Frank


EDIT:  Just found this text book on the on-line library link.  I just saved approx. $20.00 USD  I will try to copy only the engine building instructions etc.  It's Christmas, again!

Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 03:29:35 PM
I spent the last few hours reading the book.  The engine design presented here is considerably different in some areas, like the head, valves, etc, than the engine described in the book   Honestly, I think this modern engine is built much nicer.  The above engine is fabricated from bar-stock and weldments.  That's the good part. Ruin a part...go to the scrapyard for replacement materials.

My dilemma:  What steel(s) do I use for the con-rod?  I would speculate that any steel that's available today has to be better than the steels of 1906.  What about valves, rocker-arms, bearings, cam followers, camshaft ... etc?  What should be hardened, case-hardened, etc.  Do rules for material selection for model engine parts translate to full-size, working engines?

I guess this is a British publication, using British terms for some parts, like gudgeon pins, "tommy holes", (whatever they are).... etc.  Stay tuned, I may need some translations.  What is a "tommy hole"?

I hope this engine/bike build continues to the end. 

TomT...you got my full attention....


Frank
Title: Re: 1906 motor bike engine
Post by: Jasonb on July 13, 2013, 03:48:50 PM
Its to put your Tommy Bar into :thumbup:
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 04:06:16 PM
Jason.....

Oh...so that's where I stick it!   I've been doin' it wrong.


F
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 13, 2013, 05:50:32 PM
I am very glad that a link was provided that leads to the text copy of the Hasluck book.  My interests are in building the engine only, and not the bike. 

Regarding the engine-fabrication section of the book: 

The book goes into great detail about how to machine the commercially available, 1906 castings for this engine.  The majority of the text is written for the times, the terminology is difficult to understand, and, is mostly archaic. Our modern tools, and machining methods would be used instead of the methods used back then. 

If you are going to build this engine from bar-stock and weldments, about 75% of the written text is useless, and has nothing to do with the engine that is being built in this thread.  Granted, the engine in this thread is derived from the textbook design, and some of the parts and measurements may be the same, or, very similar, but the modern version just "looks" old-fashioned.

I am very glad that I did not have to order the book and then be ultimately disappointed after reading the engine chapter.  By the way, there is a smaller, and lighter version of this engine-type in later chapters.  The directions will give you and engine with a 2-1/2" bore and stroke.

If it's the modern version of the engine that you want to build, follow this thread closely.  The book will not fill in the blanks....unless you want to wind your own spark-coil, and make a spark plug.  I'd rather go to the store and buy them...but hey, that's just me.  I'll follow Tom's way.

Just my opinion.



Frank
Title: Re: 1906 motor bike engine
Post by: Jasonb on July 14, 2013, 02:55:36 AM
Frank you do need to bear in mind that amoung the membership there are quite a few home foundry owners who may well chose to make their own patterns as mentioned in the book.

Tom is a very capable fabricator, if you have seen his other engines you will know this and that is why he has gone down the welded fabrication route just as someone with a decent size CNC may choose to cut the parts from solid.

J
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 14, 2013, 09:14:03 AM
JasonB:

Of course.  You're absolutely right.  I forgot who was going to read my comments.  For many, making patterns, and doing castings from scratch would be child's play, and their machining skills are very far beyond what I think I can do.

That said, the engine presented in this build thread,  is a revamp of the design shown in the book.

I stand, corrected.


Frank
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 14, 2013, 09:25:11 AM
Tom....

Having only joined this forum within the last day, I have many questions about your engine which I would have asked at the time when you originally posted photos, etc.  Now I have to play catch-up, but will hold off asking until I see where this thread takes us.  Perhaps my questions will be answered in future postings by you, as the project/engine nears completion.

Very interesting, and well presented project.


Frank
Title: Re: 1906 motor bike engine
Post by: OKTomT on July 14, 2013, 11:20:58 AM
Hi guys
I have been working on getting the engine started. The bike frame and engine was fastened to my work table and a electric motor was also mounted to turn the engine.  The engine fired a couple of times and twisted the center out of the aluminum pulley that I had mounted to the crankshaft. It looks like if I am going to start it this way I need a one way clutch on my pulley. all the other engines I have built had big flywheels and just by turning them they started right up this engine is a little different beast and will take a little more effort.  I may need to go ahead and build the kick starter and start it that way.
Frank welcome to the Modder. The book helped me to get started on this engine but it didnt take long for me to go my own way. The crankcase  is sealed with gasket sealer and will probably leak a little. I will get the gear and rod spec. next time I disassemble it.
Jason thanks for  helping Frank out.

here are some pictures of the bike. I remade the handlebars and have been working on the tank  Tom
 (http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1435_zpse4a9257b.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1435_zpse4a9257b.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1434_zps1e0aea47.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1434_zps1e0aea47.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_1433_zps71a37873.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_1433_zps71a37873.jpg.html)
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 14, 2013, 01:17:23 PM
Tom...

Thank you for the kind acknowledgements and for giving us such an interesting build.  You engine is most interesting to me, and thanks for answering some of my many questions.  I have more, but I'll wait.  Now I know that you used sealant on the crankcase seams.

Any chance that you will  do some drawings for the critical parts of the engine, like the piston, head, cams, and their gearing dimensions, lifters, rocker arm measurements, etc?  The rest of the engine looks like it could be built from your posted photos.

Jason has helped me in the past, and will probably continue to help me into the future...and I thank him for his friendly gestures.  : )

Tom...good luck getting the engine started.  Tell us what's going on with it, and how you solved the problems.  If you had to do it over would you do it the same way, or, would you make changes to your engine design?

Also, good luck with the rest of the bike-build.  It's turning out to be a beautiful looking machine.

Kind regards,


Frank

Title: Re: 1906 motor bike engine
Post by: micktoon on July 14, 2013, 03:28:06 PM
Good to see you making progress Tom , its going to be one cool machine once its all done  :drool: :drool: :drool: :drool:

 Keep up the good work  :thumbup:

 Cheers Mick
Title: Re: 1906 motor bike engine
Post by: OKTomT on July 14, 2013, 04:54:24 PM
Thanks Frank and Mick
Frank when I have it apart I will take some measurements for you.  as for changes I would use roller bearings and seals on all the shafts.  I think I would build the crankshaft different , no taper on rod pin.
I got the engine running and it runs ok .it is balanced a lot better than I thought it would be. I am running a old mixer off of a stationary engine temporarily. the first carb. I tried was of a 7 hp Honda and would not supply enough fuel to start it. Here is a video of it running. Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_010_zpsf81fa20f.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/010_zpsf81fa20f.mp4)
Title: Re: 1906 motor bike engine
Post by: tekfab on July 14, 2013, 06:13:55 PM
Bloody BRILLIANT  !   :nrocks:
Title: Re: 1906 motor bike engine
Post by: stefang on July 14, 2013, 06:59:12 PM
 :jaw:

Speechless of such brilliant work!

Stefan
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on July 15, 2013, 01:48:33 AM
Tom.
That is absolutely wonderful! "Just like the real thing"!!  :bugeye:

Bet you're still smiling......  :D

Blummin, well done!  :clap: :clap:

David D
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 15, 2013, 07:52:40 AM
Tom....

Just viewed the short video of THE ENGINE RUNNING !!!!!!   Congratulations on a job well done.  The rest is easy.  Just some tweaking here and there....and, you're done. 

Now, more than ever, you got me wanting to build this kind of engine, now that I know it can be done. 

Thanks, I read your suggestions for changing a few of the parts.


Frank

Title: Re: 1906 motor bike engine
Post by: awemawson on July 15, 2013, 08:07:37 AM
And what a FABULOUS sound it makes when running. Excellent !
Title: Re: 1906 motor bike engine
Post by: John Stevenson on July 15, 2013, 08:18:46 AM
5 pages of posts and it runs.
Mawsons lathe is up to 14 pages and it's still not run yet  :poke:

 :lol:
 :lol: :lol:
 :lol:
Title: Re: 1906 motor bike engine
Post by: Pete. on July 15, 2013, 08:29:30 AM
Yeah but when it does he could knock engines out by the dozen  :D
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 15, 2013, 08:54:17 AM
Can any modern ignition coil, etc. be used to spark this kind of engine?  The magneto is from the period, but for demos and shows, could I substitute a more efficient, compact, easier to conceal system, to fire the engine?


@Tom:  You got mail.


Frank


EDIT:  For a similar engine, but this time of a scaled-up "HOGLETT-TWIN" check out: You-Tube.... "Home Built Engine in Old Harley Hummer" posted by ScouderFord
Title: Re: 1906 motor bike engine
Post by: awemawson on July 15, 2013, 11:21:13 AM
5 pages of posts and it runs.
Mawsons lathe is up to 14 pages and it's still not run yet  :poke:

 :lol:
 :lol: :lol:
 :lol:

Not quite factual John but  I won't rise to the bait  :headbang:

(Collected 3 metres of 50mm EN8 today - now what's that all about? )
Title: Re: 1906 motor bike engine
Post by: Anzaniste on July 15, 2013, 12:47:38 PM
Can any modern ignition coil, etc. be used to spark this kind of engine?  The magneto is from the period, but for demos and shows, could I substitute a more efficient, compact, easier to conceal system, to fire the engine?


@Tom:  You got mail.


Frank

There's nowt wrong with a magneto otherwise why would aeroplane engines use them? :thumbup:


EDIT:  For a similar engine, but this time of a scaled-up "HOGLETT-TWIN" check out: You-Tube.... "Home Built Engine in Old Harley Hummer" posted by ScouderFord
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 15, 2013, 01:26:04 PM
Anzaniste...

Just wondering if any alternative ignition systems would work other than a Magneto.  If I am successful in building this engine, I will only run the engine for demos and possibly at outdoor shows.  I just wondered if anything else could be used for sparks.  It's nice to have options.

******************************************************************************************************************

@ Forum Members: 

Questions.....

I have some thick-walled (0.3750") steel tubing that I can use for cylinder material in lieu of a cast iron liner.  Can I run a 6061 Aluminum piston with cast iron rings in the steel tube?  Should I just buy a commercially available piston, and ring set?

This engine is air-cooled, and designed to have fresh air blowing across the cooling fins for heat dissipation.  Will cooling fins be adequate for stationary demos and intermittent running at shows etc.  With the large amounts of iron mass at the top of the cylinder, will this be enough of a heat sink to keep the engine at working temps?  Do you think an accessory fan blowing across the engine cylinder will be needed?

Thanks for the help.


Frank
Title: Re: 1906 motor bike engine
Post by: OKTomT on July 15, 2013, 02:18:40 PM
Thanks guys
Frank I built the mag. its not really a mag. it just has a set of point in it . The battery and coil are hidden in the gas tank shell that also has a small gas tank in it. you can use the a steel liner and aluminum piston with cast iron ring for your engine if you don't plan on running it much. As for the cooling it helps to run low octane fuel like coleman. No fan needed. I got your mail. it might be easer if I call you to answer some of your questions. Tom
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 15, 2013, 03:12:29 PM
Tom...

Thanks for the new, and unexpected information regarding the "magneto", the cooling, and the fuel recommendations.  Now, I may want to re-think my piston material choice judging by your answer..."if you don't plan on running it much"....  These last few words have me a bit concerned.   I'll be a little more specific when I contact you in the near future.  I want to get some materials, and questions ready.

Many thanks.  Looking forward to new photos, and postings.


Frank
Title: Re: 1906 motor bike engine
Post by: John Stevenson on July 15, 2013, 05:39:29 PM
5 pages of posts and it runs.
Mawsons lathe is up to 14 pages and it's still not run yet  :poke:

 :lol:
 :lol: :lol:
 :lol:

Not quite factual John but  I won't rise to the bait  :headbang:

(Collected 3 metres of 50mm EN8 today - now what's that all about? )

Sounds like tool holders ?
Title: Re: 1906 motor bike engine
Post by: OKTomT on July 21, 2013, 08:43:06 PM
I reworked the ignition system and put the Honda carb. back on after drilling out the jet.It runs a lot better now.  looking at this video the timing needs advanced.  Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_004_zpse133d873.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/004_zpse133d873.mp4)
Title: Re: 1906 motor bike engine
Post by: AussieJimG on July 21, 2013, 08:57:20 PM
That sounds great. And I do like the dummy magneto - that is very clever.

Jim
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 21, 2013, 10:35:51 PM
Still here.  Still interested.


Frank
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on July 22, 2013, 02:10:19 AM
It just keeps on improving.......  :thumbup: :clap: :clap:

David D
Title: Re: 1906 motor bike engine
Post by: tom osselton on July 22, 2013, 03:38:51 PM
I've been following you on this build great job!!  the flames out the back could be the exhaust pipe not sealed and some air getting in or it may be too much gas being a one cylinder. An old amal carb would look sweet like a pre-monoblock or a t.t series   http://amalcarb.co.uk/  . 
 Another thing I just remembered I bought my norton back in 74 the problem I had with it was it would kick back when starting to the point of not being able to put pressure on the foot and would occasionaly backfire no matter how many times I timed it or had the shop look at it nothing could be found out of place. It turns out the auto advance unit was worn causing the spark to fire at various times. So by looking at your video the chain drive to the points should have a slip or a idler to take up the slack.

Tom
Title: Re: 1906 motor bike engine
Post by: OKTomT on July 22, 2013, 09:20:20 PM
Thanks guys
Osselton  thanks for posting the carb. link. mabey I can find one of them. it would look real nice on this engine. if the chain slack gives me trouble I will add a idler good call on that.  Tom
Title: Re: 1906 motor bike engine
Post by: alspeed on July 24, 2013, 05:08:08 PM
What a fantastic project, i have followed it with interest, great work, and brilliant to hear it run, well done.

For yourself and maybe others interested in scratch built motorcycles, have a look at this guys website, i came across it whilst searching
youtube for homemade V twin engines, stunning work from a man in a shed.

http://www.mwv2.com/saltster.html (http://www.mwv2.com/saltster.html)

Alan.

Title: Re: 1906 motor bike engine
Post by: OKTomT on July 24, 2013, 10:17:55 PM
Alan thanks for the link . I just spent two hours there. He builds some very unique bikes.
Title: Re: 1906 motor bike engine
Post by: alspeed on July 25, 2013, 12:03:58 PM
Glad you enjoyed it as much as me Tom  :thumbup: I can't seem to get my head round the rotary valve
bit though, i think i understand the principle of it, but can't figure out how it works in practice with regard to
actual machining or holding compression etc.

Think i will have to do some more research on the subject.:scratch:

Alan. 
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 25, 2013, 04:01:21 PM
Post # 120:

Followed the link, and now my head is about to explode.  Just incredibly inventive minds at work here and on the motorcycle link. 

Very very interesting designs that showed up within this thread.

Tom, still here till the end.


Frank
Title: Re: 1906 motor bike engine
Post by: BronxFigs on July 25, 2013, 04:17:09 PM
Just this minute I did a search for "Scratch-Built Motorcycles", and hit pay-dirt.

Check out  this You-Yube tutorial on how to fabricate, and machine a 155cc engine made from beer cans...yes, beer cans!  Smelted, beer cans.

Go to:  You-tube: "Fabricating and Running a Scratch Built Engine From Beer Cans" posted by Beercan Engines

Enjoy....



Frank
Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 05, 2013, 06:16:14 AM
I visit this thread often.  Now I can no longer get the videos showing the running engine.  Has something changed here, or am I not clicking on the correct spot so that the videos upload/download?

Frank    : (
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on August 05, 2013, 06:24:29 AM
Frank.
It works for me!

But, only as well as Pbucked vids work......... I get fed up, waiting for the buffering.  :bang:

YouTube is the only good vid option, in my opinion.  :thumbup:

David D
Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 06, 2013, 04:10:15 PM
Dave D...

Thanks.

When I clicked on photo of the engine in the past, I got a video of the engine running....now, I get Photo Bucket snapshots of the bike, but no engine video.  I'll try You-Tube next, but that's just as annoying with the stop, and go.....


Frank

Edit:  Went to You-Tube....no 1906 engine built by Tom....unless I'm doing something wrong?

Title: Re: 1906 motor bike engine
Post by: Stilldrillin on August 06, 2013, 06:00:49 PM
Frank.
I also get the pics. A couple of them are videos, once you've waited for them to buffer.........  :(

I was commenting on YouTube quality, compared to Pbucket's stop/ go/ wait......  :bang:

You won't find Tom's vids on YouTube, unless he's uploaded there....... Guess he hasn't......  :palm:

david D
Title: Re: 1906 motor bike engine
Post by: OKTomT on August 06, 2013, 08:28:09 PM
David thanks for helping Frank out .
Frank the video works for me you wont find it on youtube  Its all I can do to put it on photo bucket . I grew up in a mechanical world and this internet thing is all new to me.
Here is another video.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_002_zps2d58b9be.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/002_zps2d58b9be.mp4)
Title: Re: 1906 motor bike engine
Post by: vtsteam on August 06, 2013, 10:20:22 PM
That's excellent!!!  :beer:
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on August 07, 2013, 02:06:31 AM
That's excellent!!!  :beer:

Oh, yes!  :bugeye:

It is!  :thumbup: :clap: :clap:

David D
Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 07, 2013, 08:36:02 AM
Dave, Tom, and others....

I am so computer illiterate that it's embarrassing!  I can barely use the computer to do searches, etc.  Growing up in the 50s and 60s, all this new tech. is beyond my comprehension, and a source of more than considerable frustration.  I'm a relic-of-the-past.  Just pathetic!

Thanks for all the help and suggestions.  I'll try again.  I guess, now I can stop looking for this engine on You-Tube.  : )


Frank

Title: Re: 1906 motor bike engine
Post by: vtsteam on August 07, 2013, 10:21:41 AM
Bronx, it is possible that your problem is just a setting in your browser. A browser is another name for MS Explorer, or Firefox, or whatever you are using to view this forum.

Some browsers, like Firefox, have a setting which will display animated images only one time, or as many times as the image specifies. You can choose either.

I'm not sure about this, but maybe that is applying to the video you are trying to see. You get to see it only once because that is what your browser is set to. You can probably change that to allow it to display it multiple times.

If you are using Explorer as a browser, there may be a setting in it that does the same thing. You will have to find that to change it --I actually don't use either browser.

But the symptoms of what you describe sound like that. Able to view it once, but not more than that first time.

Sorry I can't help more.

Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 07, 2013, 12:09:42 PM
vtsteam:

Just read your suggestions.  I'll ask a friend who is more computer savvy than I to check into the guts of my PC.  I hope it is just a matter of changing the settings, options, or, whatever you call them.

Thanks for the help.

Frank
Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 27, 2013, 07:31:36 AM
Tommy-T:

Say it ain't so!   Is this the end....or, will there be more to come?


Frank
Title: Re: 1906 motor bike engine
Post by: Jasonb on August 27, 2013, 03:49:19 PM
Tom's posts are always a bit irratic, just be patient, good things come to those who wait :thumbup:
Title: Re: 1906 motor bike engine
Post by: OKTomT on August 28, 2013, 07:02:52 AM
Jason thanks for going easy on me. :thumbup: its funny how you get to know people on the net and you have never met them in person.

Frank I am still here and will be to the end of this project. I cant go into my shop with out starting my bike engine. I am working full time again and its been hot so I don't get much shop time.  I have been working on the rear drive and kick starter and will post pictures of it when I get further along. Here is a video to hold you over till then. I have the engine running good enough that I can rope start it on the first pull   enjoy  Tom
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_001_zps57b7ae06.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/001_zps57b7ae06.mp4)
Title: Re: 1906 motor bike engine
Post by: DMIOM on August 28, 2013, 07:47:32 AM
 :clap:  :clap:  :clap:  :clap:  :clap:  :clap:  :clap:   :clap:

Never was a 'smiley' more appropriate !

Dave
Title: Re: 1906 motor bike engine
Post by: vtsteam on August 28, 2013, 10:25:19 AM
Take your time Tom -- it's a great project, and it's no fun rushing through things. Much thought and consideration has to go into something like this, and that can take a nice spell of standing back from it and even focusing on other things. This is creative enjoyment, not a job!  :thumbup: :thumbup: :clap:
Title: Re: 1906 motor bike engine
Post by: dsquire on August 28, 2013, 02:45:25 PM
Tom

I have to agree fully with Steve (vtsteam). His remarks are spot on. Enjoy the journey. :D :D

Cheers  :beer:

Don
Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 28, 2013, 07:34:23 PM
Jason, and others...

No problems.  Tommy-T....take all the time you need.  Bike is coming along beautifully......

Frank

Title: Re: 1906 motor bike engine
Post by: BronxFigs on August 31, 2013, 06:58:46 AM
Probably my 40th time reading through this build tutorial....

Questions for Tom:
1.  If you had to do the engine over, what would you do differently, if anything?
2.  Why the split crankcase?  Was this design chosen for ease of assembling the engine components....i.e. the crank with con-rod, and piston...and does it leak oil at the seam?
3.  You mentioned that you would NOT use a 3 degree tapered crank-pin to hold the large end of the con-rod.  Can you explain your opinion, please?  Why?
4.  While testing and running your engine, did you find the design that you used to have enough cooling fins, etc. to keep the engine from overheating? (If/when I build a version of this engine, it will not be mounted on a motorcycle, but instead I will run it for displays, etc.  Will I need a fan to blow cool air past the engine for adequate cooling?).
5.  Did you have to modify the double, flywheels for better engine balance.... i.e. add weights, drill holes to remove metal, etc?

Thanks.


Frank
Title: Re: 1906 motor bike engine
Post by: OKTomT on September 04, 2013, 07:46:55 PM
Frank some how  missed your last post. I will try to answer your questions.
1  add ball or roller bearings to all shafts , make the rod out of alum. ,cast the crankcase out of aluminum.
2 for ease of assembling it does not leak at the seam but it does leak around the shafts a little. there is a pin hole in one of the cases at the top where I welded it together and when the engine is running it leaks there I call that my oil presser gauge  :(
3 cutting the tapered  rod pin holes was hard to do with the tool I have, they need to be dead on, I think the new bike engines use straight press fit with no nuts.
4 it does not run hot just idling , but about 15 minutes is as long as I have run it. more testing needed.
5 yes    sir John posted a link to a book that was a big help in balancing this engine look back at the beginning of this thread for that link.
Title: Re: 1906 motor bike engine
Post by: BronxFigs on September 04, 2013, 07:57:05 PM
Tom:

Thanks for the time taken to reply to some questions.  Your answers have helped.

Good luck with the rest of the construction.


Frank
Title: Re: 1906 motor bike engine
Post by: OKTomT on September 08, 2013, 09:33:58 PM
I have been working on the kick starter and rear drive case. here is a video.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_001_zps3b6e33d3.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/001_zps3b6e33d3.mp4)
Title: Re: 1906 motor bike engine
Post by: tom osselton on September 09, 2013, 12:45:17 AM
Seems to work good what did the trans come out of or are you using a older brit pre-unit?
Title: Re: 1906 motor bike engine
Post by: OKTomT on September 09, 2013, 06:50:23 PM
Tom I built it with store bought bearings and gears its not a trans just a jack shaft.
Title: Re: 1906 motor bike engine
Post by: vtsteam on September 09, 2013, 09:11:44 PM
Starts well! Looks and sounds great!  :thumbup:  :clap:

Bet you can't wait to open the garage door, hop on the seat, and ........  :headbang:

 :bow: :beer:
Title: Re: 1906 motor bike engine
Post by: OKTomT on September 18, 2013, 07:46:50 PM
I have been working on the saddle . What do you think of it?
(http://i1323.photobucket.com/albums/u592/Toms1909engine/012_zps4d645517.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/012_zps4d645517.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/001_zpsb1386228.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/001_zpsb1386228.jpg.html)
Title: Re: 1906 motor bike engine
Post by: vtsteam on September 18, 2013, 07:59:18 PM
Extra cool!  :thumbup:
Title: Re: 1906 motor bike engine
Post by: AussieJimG on September 18, 2013, 08:57:19 PM
The saddle looks great (but I wouldn't want to ride too far on it).

It seems that there is no end to your talents.

Jim
Title: Re: 1906 motor bike engine
Post by: NeoTech on September 19, 2013, 03:13:51 AM
Saddle looks bit.. uncomfortable.. You should take a look at how the made old spring suspended seats (basicly an outer frame, with a plate in the center alot of springs) then cover it with some closed cell foam and then wrap it in leather..  (theres alot on this subject in biker forums and chopper build books, that usually make old scool / 20's styled seats)
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on September 19, 2013, 03:27:20 AM
It's ALL looking good Tom!  :clap: :clap:

David D
Title: Re: 1906 motor bike engine
Post by: micktoon on September 19, 2013, 04:43:35 PM
Top work Tom , it just looks right to me , the whole bike that is............. I would think your machine will get more attention at a show than some of the real expensive custom type bikes as it oozes character and looks functional with class  :bow: :bow: :thumbup: :clap:
  Keep up the good work

 Cheers Mick.
Title: Re: 1906 motor bike engine
Post by: John Stevenson on September 19, 2013, 06:02:46 PM
Tom, Details of the kickstart please.
Is it just for show or how do you get it to come out of mesh ?
Title: Re: 1906 motor bike engine
Post by: OKTomT on September 19, 2013, 09:16:27 PM
Thanks for the comments it keeps me posting.
sir John go back and view the video on post 145 and it will answer your question.
Guy the seat is correct for the time period I am tying to represent which is the teens. I know it is not comfortable but I think in this time period if you did not have to walk or peddle a bicycle you did'nt care how comfortable you rear end was  :) . here is a couple of pictures I used to build the saddle.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_4954_zpsa68f1bc1.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_4954_zpsa68f1bc1.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/002_zps485aea22.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/002_zps485aea22.jpg.html)
Title: Re: 1906 motor bike engine
Post by: vtsteam on September 20, 2013, 08:09:02 AM
Excellent workmanship as always, Tom! Looks period, and to me, looks cushy compared to a tractor seat. Gosh springs, and leather! And it seems wide enough, too.  :thumbup:

It's the narrow ones that get you. :whip:
Title: Re: 1906 motor bike engine
Post by: tom osselton on September 20, 2013, 01:54:57 PM
Your doing a great job but what was that seat attached to in the pic.   :drool:
Title: Re: 1906 motor bike engine
Post by: BronxFigs on October 28, 2013, 06:23:26 AM
Hello TomT and others-

Just thought I'd check back to see any new postings.  The bike is just great, and finally, I was able to see the engine videos again.

Because of this thread and my interest in similar engines, I have found and read many interesting sites, and viewed some incredible videos showing home-built motorcycle engines.  I thank everyone for the links, photos, videos, suggestions, etc, especially TomT for taking the time to answer everyone's questions.

Continued good luck TomT.

Frank


EDIT:  Check: "thekneelslider.com" website for some monster engines mounted on bikes!  NSU 2000cc single-cylinder engine, gigantic V-twin engines, etc.  Interesting concepts.... I guess.
Title: Re: 1906 motor bike engine
Post by: oldgoaly on October 28, 2013, 06:55:15 PM
Very impressive! Thank you for sharing your project!!!!
Title: Re: 1906 motor bike engine
Post by: OKTomT on December 12, 2013, 08:24:03 PM
I am working on the bike again  and I  have made a little progress
I built some hand grips, a rear belt pulley, and a new headlight here is some pictures.

Tom osselton  The seat was on a 1912 excelsior.

(http://i1323.photobucket.com/albums/u592/Toms1909engine/015_zpsd86d72ff.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/015_zpsd86d72ff.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/014_zps0a74c468.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/014_zps0a74c468.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/002_zpsd4b9420f.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/002_zpsd4b9420f.jpg.html)
Title: Re: 1906 motor bike engine
Post by: Brass_Machine on December 12, 2013, 08:39:08 PM
Wow. That is stunning!

Eric
Title: Re: 1906 motor bike engine
Post by: AussieJimG on December 12, 2013, 08:49:33 PM
A superb project.  :nrocks:

Jim
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on December 13, 2013, 02:17:20 AM
It just keeps on developing and improving......  :clap: :clap: :thumbup:

David D
Title: Re: 1906 motor bike engine
Post by: micktoon on December 13, 2013, 04:18:23 AM
TOTAL Class Tom, just keeps looking better and better  :drool: ,If I was at a show I would spend hours looking at you bike and not even notice all the pimped Harleys were there  :thumbup:

 Cheers Mick
Title: Re: 1906 motor bike engine
Post by: Doc on December 15, 2013, 10:16:26 AM
 :jaw: I' totally at aww nice work looks awesome!!  :beer:
Title: Re: 1906 motor bike engine
Post by: BronxFigs on January 03, 2014, 07:45:31 PM
Tom...you are really making some progress.  The bike looks great.  I boggles my mind that someone can have such a wide variety of skills to fabricate all the disparate parts, make them fit, and eventually, function as planned.  I learned so much from your photo-build, and the videos.

Good luck with the rest of your masterpiece.


Frank
Title: Re: 1906 motor bike engine
Post by: OKTomT on January 06, 2014, 11:24:56 AM
Thanks guys
I built a chain guard and installed a copper fuel line, built a brass bowl cover and a velocity stack for the carburetor . I still need to finish the brakes,clutch,feet rest and build some fenders.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/002_zps4c4b9c7b.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/002_zps4c4b9c7b.jpg.html)
(http://i1323.photobucket.com/albums/u592/Toms1909engine/001_zpsc389ce1e.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/001_zpsc389ce1e.jpg.html)
Title: Re: 1906 motor bike engine
Post by: Doc on January 06, 2014, 07:08:13 PM
Man that ride is looking sweeeet. I love the over all look of it wish I had the talent and patience to do something like this. 
Title: Re: 1906 motor bike engine
Post by: Meldonmech on January 07, 2014, 04:22:57 AM
 
  What an authentic machine you have constructed, simply amazing.

                                                                         Well done   Cheers David
Title: Re: 1906 motor bike engine
Post by: RadRod67 on January 28, 2014, 11:28:44 AM
That is very impressive.
Title: Re: 1906 motor bike engine
Post by: micktoon on January 28, 2014, 05:59:00 PM
 Hi Tom , it is still looking better every time you post new pics, do you have a final plan for painting it , colours etc, I like it in metal but assume it would not be practical in the real world to leave it like that ?
  Keep up the good work  :thumbup: :clap:

 Cheers Mick.
Title: Re: 1906 motor bike engine
Post by: Bishop on February 10, 2014, 02:16:51 AM
Unbelievable work... A few years ago I would never have believed a person could build their own motorcycle from scratch in their garage. It's amazing to me how talented people are.

Shawn
Title: Re: 1906 motor bike engine
Post by: John Stevenson on February 10, 2014, 05:09:57 AM
Not to decry Toms effort but as he posted at the start of this thread this was all from a 1906 book published for the amateur engineer in the days of flat belt treadle lathes and no milling machines.

It makes you wonder what we have lost in the intermediate years ?

As a reminder a link back to the original book.

https://archive.org/details/motorbicyclebuil00hasliala (https://archive.org/details/motorbicyclebuil00hasliala)

I must admit that this thread has been my favourite thread during the last year
Title: Re: 1906 motor bike engine
Post by: mattinker on February 10, 2014, 06:57:36 AM
Thanks for the link John, i hadn't seen it in the beginning of the thread, interesting book

Regards, matthew
Title: Re: 1906 motor bike engine
Post by: OKTomT on February 12, 2014, 08:42:43 PM
Thanks guys.
Mick I may paint it later. I like the bare metal look but it gets old trying to keep the rust away.

John I am glad you have enjoyed the thread. thanks for your help.

Here is some pictures of the progress that I have made.
  the belt leaver and vented fuel cap
 
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0591_zps8d41fbf9.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0591_zps8d41fbf9.jpg.html)
  foot rest and the brake pedal
(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0593_zpsb52578d5.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0593_zpsb52578d5.jpg.html)
   mag cover and foot rest(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0592_zps7a028602.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0592_zps7a028602.jpg.html)

(http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0589_zps72001cc9.jpg) (http://s1323.photobucket.com/user/Toms1909engine/media/IMG_0589_zps72001cc9.jpg.html)
Title: Re: 1906 motor bike engine
Post by: OKTomT on March 02, 2014, 09:58:04 AM
Here is a video of me out for a test ride.
(http://i1323.photobucket.com/albums/u592/Toms1909engine/th_IMG_0582_zpsc8be3bd9.jpg) (http://i1323.photobucket.com/albums/u592/Toms1909engine/IMG_0582_zpsc8be3bd9.mp4)
Title: Re: 1906 motor bike engine
Post by: Brass_Machine on March 02, 2014, 10:23:27 AM
Very nice. Looks outstanding!

Eric
Title: Re: 1906 motor bike engine
Post by: NormanV on March 02, 2014, 10:46:43 AM
That must have been an amazing feeling after all your work. Well done!!
Title: Re: 1906 motor bike engine
Post by: rick barnes on March 02, 2014, 02:58:41 PM
I've been wanting one of those for years.  Have a great time with that. 
Title: Re: 1906 motor bike engine
Post by: AussieJimG on March 02, 2014, 03:33:57 PM
A truly fantastic achievement - the whole motorcycle from bar stock. Congratulations, that is a work of art :nrocks:

Jim
Title: Re: 1906 motor bike engine
Post by: Anzaniste on March 02, 2014, 10:02:52 PM
What a  hero!
Title: Re: 1906 motor bike engine
Post by: Stilldrillin on March 03, 2014, 04:11:33 AM
That's fantastic Tom!  :bugeye:

It performs every bit as well, as I hoped it would.  :clap: :clap:

You've got to be very proud of your achievement.......  :thumbup:

David D
Title: Re: 1906 motor bike engine
Post by: millwright on March 03, 2014, 03:32:37 PM
What a great job Tom, ive enjoyed your build from the start. You must be very pleased with it now, sounds good and looks every inch the period as well.  :beer:

John
Title: Re: 1906 motor bike engine
Post by: rick barnes on March 03, 2014, 10:08:14 PM
I can't weld or build big engines like you do, but if I could, I would replicate the Excelsior below. I think it's (http://img.tapatalk.com/d/14/03/04/ena6a3e7.jpg)
Title: Re: 1906 motor bike engine
Post by: BronxFigs on March 10, 2014, 07:04:15 AM
Hi Tom-

Just wonderful to see you riding your creation!  That's a nice hunk of machinery.

Enjoy.


Frank
Title: Re: 1906 motor bike engine
Post by: vtsteam on May 15, 2014, 08:14:25 PM
Wonderful to come back and see the motor bike in action and tricked out!  :beer:
Title: Re: 1906 motor bike engine
Post by: DavidA on May 16, 2014, 04:34:21 AM
When you start on the nuclear powered ornithopter be sure to let us know.

Dave :thumbup:
Title: Re: 1906 motor bike engine
Post by: OKTomT on May 16, 2014, 08:34:49 PM
DavidA I am working on it now   :dremel:
Title: Re: 1906 motor bike engine
Post by: velocette on May 16, 2014, 10:17:49 PM
Hi
Following this thread with great interest as a biker from way back.
I bet that OKTomT is as pleased as a dog with a bellyful of pee being turned loose in a forest.
Bike looks and sounds great.

Wonderful vision and skills demonstrated an inspiration for all modelers 
Thanks
Eric