Author Topic: Potty Over Crank Wall Engine  (Read 160488 times)

Offline sbwhart

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Re: Potty Over Crank Wall Engine
« Reply #250 on: June 09, 2011, 08:29:12 AM »
Thanks Guys  not much more to do now before we will be putting it all together.

Had a bit of disaster with the paint the base came out great but the cylinders needed a bit more of a spray, and the re-spray came out all crinkly, I then did what I should have done first and read the instruction on the can, it said :-Respray before 6 hours or after 36 hrs or it will go crinkly  :bang:

Real Men don't read instructions they just live with the consequences.
 
:D


So I've had to rub things down and start again.


Finished off the stop valve.

I made the valve gland and the bridge from the same bit of brass.

First turned up the OD and the step fro the gland.



Then over onto the mill using the PCD function drilled the four clamp holes taking them deep enough to get the bridge made.



Part the gland off, then turn the bridge and part off



Then milled off two opposite holes to complete the bridge.

The valve stem is made in steps if you chuck grips reasonably concentric you can do it this way as it will tolerate a little eccentricity between the threads, but it is important that the cone is concentric with the main body.

So first turn and thread M2 on the end and transfer it over to the spin indexer and mill a 2.5mm square for a length of 3mm.



Then back onto the lathe and with just enough sticking out turn and thread M4.



Pull some more stock out and turn the main body 5mm dia, then slew the compound over and turn the cone until it drops off the bar, the cone will be perfectly concentric to the body.



The bridge posts are one of those small jobs that you have to machine in the correct sequence or you end up with little to grip on.

So first job mill a hex part way along the bar, I used both ends of the bar, her it is with one end just with the hex and the other with the M2.5 thread and plain bit turned on the other end.



Her are the part finished pair, it was a simple job the grip on the plain bit and turn and thread M2.5 taking care to get the length between the threads the same on the pair.



Now for the hand wheel, I've shown this a few times so I'll just show a few shots.

Turn up the wheel



Transfer over to the RT still in the chuck, centre the RT under the mill spindle and using a combination of the DRO PCD function and movement from the RT generate the wheel.



And her we have the completed valve on the steam chest cover with the butterfly valve.



I've had it connected to the air and it shut off nicely with no leaks, it gives some controll reduceing the angle of the cone would have given a bit more but I've enough for my purposes.

Stew

A little bit of clearance never got in the road
 :wave:

Location:- Crewe Cheshire

Offline NickG

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Re: Potty Over Crank Wall Engine
« Reply #251 on: June 09, 2011, 09:00:01 AM »
what a beauty valve!  :thumbup:
Location: County Durham (North East England)

Offline spuddevans

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Re: Potty Over Crank Wall Engine
« Reply #252 on: June 09, 2011, 09:15:01 AM »
Now that really looks the part  :clap: :clap: :clap: A lovely piece of workmanship.


Tim
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Offline saw

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Re: Potty Over Crank Wall Engine
« Reply #253 on: June 09, 2011, 12:16:27 PM »
Good work, very nicw  :clap: :clap:
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Offline sbwhart

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Re: Potty Over Crank Wall Engine
« Reply #254 on: June 10, 2011, 11:31:55 AM »
Cheers Guys

On the home strech now.

To days job the oilers for the crank bearings, as this is a vertical engine, the oilers need to have a 90 deg elbow.

Start by drilling a two lengths of 14mm brass bar bar all the way through 3/8*32 ME tapping and tap each end about 8mm deep.



Then drill a 8mm hole across the middle of each bar, then cut them in half.

Drill the next bit part way through 2mm, thread the end for 12mm M4.



You end up with this kit of parts for silver soldering together.



Turn up some caps.

And you have your oilers.



Stew

A little bit of clearance never got in the road
 :wave:

Location:- Crewe Cheshire

Offline doubleboost

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Re: Potty Over Crank Wall Engine
« Reply #255 on: June 10, 2011, 12:04:28 PM »
Very nice indeed
John

Offline sbwhart

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Re: Potty Over Crank Wall Engine
« Reply #256 on: June 11, 2011, 01:18:23 AM »
Thanks John

Well finaly her are the drawings for the governor.

Stew

« Last Edit: June 11, 2011, 01:23:22 AM by sbwhart »
A little bit of clearance never got in the road
 :wave:

Location:- Crewe Cheshire

Offline sbwhart

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Re: Potty Over Crank Wall Engine
« Reply #257 on: June 11, 2011, 11:46:24 AM »
Slowly assembling the engine, could resist a how's it looking shot




Now isn't that tasty.

Stew

A little bit of clearance never got in the road
 :wave:

Location:- Crewe Cheshire

Offline arnoldb

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Re: Potty Over Crank Wall Engine
« Reply #258 on: June 11, 2011, 12:58:56 PM »
 :drool: Tasty  - DEFINITELY  :thumbup: - Some serious eye candy that Stew  :bow: - can't wait to see it all done and running  :D :D

Kind regards, Arnold


Offline cfellows

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Re: Potty Over Crank Wall Engine
« Reply #259 on: June 11, 2011, 01:46:28 PM »
Very nice stew.  Hoping for some nice pictures and a video once you have it all back together.

Chuck

Offline Stilldrillin

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Re: Potty Over Crank Wall Engine
« Reply #260 on: June 11, 2011, 02:15:53 PM »
Gor-jus!   

David D
David.

Still drilling holes... Sometimes, in the right place!

Still modifying bits of metal... Occasionally, making an improvement!

Offline Bernd

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Re: Potty Over Crank Wall Engine
« Reply #261 on: June 11, 2011, 02:24:34 PM »
Lookin' great Stew.  :drool:

Looks like a museum piece to me.  :thumbup:  :bow:

Bernd
Route of the Black Diamonds

Offline Brass_Machine

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Re: Potty Over Crank Wall Engine
« Reply #262 on: June 11, 2011, 07:44:02 PM »
 :jaw: :jaw: :jaw: :jaw: :jaw:
 :bow: :bow: :bow: :bow: :bow:

I haven't looked in on this in awhile... OMG. that looks amazing.

Eric
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Offline KB3RLJ

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Re: Potty Over Crank Wall Engine
« Reply #263 on: June 11, 2011, 08:10:58 PM »
Omg! First time I've looked at this thread. That's beautiful. Is there a prototype for it or your own design? Are you planning to drive something with it?

Offline sbwhart

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Re: Potty Over Crank Wall Engine
« Reply #264 on: June 12, 2011, 01:11:46 AM »
Well thank you all for your kind comments.

I can't wait to get the wall built for the finished engine.

KB3RLJ (is that a car reg  :scratch:)  If you look on page one of the thread there is a picture of the prototype, its on display at Quarry Bank Mill Style Cheshire (try googling it for more info) I contacted the museum for information on the engine and all they could tell me was that it was a "steam engine"  :loco:  I drew it up from photographs, the model is about 1/3 full size, if you read back through the thread you will find that I've attached drawings for you to down load. I have no plans to drive anything with it, I only intend to run it on air, the pasageways are too narrow for steam running.

Thanks for your interest.

Stew
A little bit of clearance never got in the road
 :wave:

Location:- Crewe Cheshire

Offline raynerd

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Re: Potty Over Crank Wall Engine
« Reply #265 on: June 12, 2011, 01:27:43 AM »
Hi Stew, your also an early bird I`ve noticed!

It is looking really great, can`t wait to see it finished. Spot on so far!

Chris

Offline HS93

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Re: Potty Over Crank Wall Engine
« Reply #266 on: June 12, 2011, 03:11:49 AM »
Radio Ham I think Stew.

Peter

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Offline KB3RLJ

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Re: Potty Over Crank Wall Engine
« Reply #267 on: June 12, 2011, 05:46:57 PM »
Yes, its my ham call sign. I was on my iphone and didn't have time to go back and read the whole thread. I'll do it now. Georgous engine.

Brian

Well thank you all for your kind comments.

I can't wait to get the wall built for the finished engine.

KB3RLJ (is that a car reg  :scratch:)  If you look on page one of the thread there is a picture of the prototype, its on display at Quarry Bank Mill Style Cheshire (try googling it for more info) I contacted the museum for information on the engine and all they could tell me was that it was a "steam engine"  :loco:  I drew it up from photographs, the model is about 1/3 full size, if you read back through the thread you will find that I've attached drawings for you to down load. I have no plans to drive anything with it, I only intend to run it on air, the pasageways are too narrow for steam running.

Thanks for your interest.

Stew

Offline doubleboost

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Re: Potty Over Crank Wall Engine
« Reply #268 on: June 12, 2011, 05:52:35 PM »
I had the pleasure of watching this engine run at Harrogate (in the back of a car)
I can assure you it runs as well as it looks
That valve is a work of art in its self
John

Offline John Stevenson

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Re: Potty Over Crank Wall Engine
« Reply #269 on: June 12, 2011, 06:33:12 PM »
I had the pleasure of watching this engine run at Harrogate (in the back of a car)

John

Voltswagen ??


John S.
John Stevenson

Offline andyf

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Re: Potty Over Crank Wall Engine
« Reply #270 on: June 12, 2011, 06:47:12 PM »
Voltswagen ??
John S.

Didn't know they made electric ones!

Andy
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I've cut the end off it twice, but it's still too short

Offline doubleboost

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Re: Potty Over Crank Wall Engine
« Reply #271 on: June 12, 2011, 06:48:34 PM »
I think it was
Hatch back anyway
Rob Wilson was there he would remember

Offline John Stevenson

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Re: Potty Over Crank Wall Engine
« Reply #272 on: June 12, 2011, 07:22:37 PM »
Engine in the back ? Voltswagen ?

Oh forget it that was wasted.....................
John Stevenson

Offline doubleboost

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Re: Potty Over Crank Wall Engine
« Reply #273 on: June 12, 2011, 07:29:03 PM »
Very good for a monday morning  :D :D :D :D got me anyway  :) :) :) :)

Offline BiggerHammer

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Re: Potty Over Crank Wall Engine
« Reply #274 on: June 12, 2011, 09:30:31 PM »
Engine in the back ? Voltswagen ?

Oh forget it that was wasted.....................

LOL! Got me too.