MadModder

Gallery, Projects and General => The Design Shop => Topic started by: bp on August 06, 2013, 08:28:01 AM

Title: Small Boring head, required features
Post by: bp on August 06, 2013, 08:28:01 AM
I've just finished boring a 34.7mm diameter hole through some 26mm thick free cutting steel.  This was such an exciting task that I started to think about the features that make a good boring head.  I know that there are lots of designs by smart people but I rather want to have a go at my own, at least designing it.
Broadly, my known requirements are
1/  Usable on my Sieg X2 mill with an MT3 spindle
2/  Have a range up to (say) 40mm diameter with a vertical tool (pre-supposing that "conventional" layout is used)
3/  If built at all, to be built on my X2 mill and C3 lathe

So, it seems to me that the requirements are
1/  Rigidity
2/  Smooth and accurate changes of diameter
3/  Rigid toolholding
4/  As short in "Z" as possible

Anyone got any comments? 
Or should I just go and buy a good one, if so what?
cheers
Bill
Title: Re: Small Boring head, required features
Post by: chipenter on August 06, 2013, 09:04:10 AM
I made mine from a blank end arbor , cuts out making the morse taper .
Title: Re: Small Boring head, required features
Post by: PeterE on August 06, 2013, 10:06:35 AM
I am currently making a GHT boring head according to the drawings in his book Model Engineers Workshop Manual. I am right now waiting for an M6x0.5 mm tap and plan to screw-cut the feed screw with the mating thread. That way one turn on the dividing head makes 1 mm on the diameter of the bore. makes for simple maths I think.

(http://i577.photobucket.com/albums/ss219/H0n3/Tooling/GHT-BoringHead/GHT-BoreHead-03.jpg)

I have an SX1L mill, that is one number smaller than yours bp. Normally I have a 2MT to ER32 head in the spindle so I made a plain 12 mm stem for my boring head.

Oh yes, if you think this head is useful, a material kit is available from Hemingway in the UK.

BR

/Peter