MadModder
Gallery, Projects and General => Project Logs => Topic started by: kvom on February 25, 2012, 11:18:02 AM
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The inner seals on my Jeep's Dana 60 axle were old and leaking. Since I also needed to get the ujoints rebuilt, it was a good opportunity to replace the seals as well. After breaking it all down, we couldn't get the locker out of the axle as it was too tight a fit. The solution here is normally to use a case spreader, which will widen the axle case by a few thousands. However, the axle has both a truss and a bracket for a steering ram that would prevent a commercial spreader from mounting properly. So here's the booty-fab solution:
(http://www.pbase.com/kvom/image/141709992/large.jpg)
The seals got pressed in with the press tool as shown. I turned the diameters to fit both D60 and D44/D30 seals. The shaft is just a length of 1/2" all-thread with a nut loc-tited on.
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Booty-fab indeed :)
Nick