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Gallery, Projects and General => The Design Shop => Topic started by: NeoTech on March 09, 2013, 12:27:19 PM

Title: Waste oil bypass spray nossle. 1st Attempt...
Post by: NeoTech on March 09, 2013, 12:27:19 PM
uhm i dont wanna rewrite and repost so i just post the link to my blog, please waste the click and comment here.
http://www.roughedge.se/blogg/2013/03/09/first-attempt-spray-nozzle/ (http://www.roughedge.se/blogg/2013/03/09/first-attempt-spray-nozzle/)

Issues:
 1) Spray pattern is onesided not uniformed.
 2) It blows out o-rings like a motherf***er
 

Questions:
 1) should the needle feed part be smaller its 6mm od, with a 3mm hole that runs upto a 1mm exit. if it smaller the bypass channels could be.. well better.
 2) I think i made this in the wrong order, doing the bypass channels as one of the last steps. It created some issues with internal sealing.

Please comment.. =)
Title: Re: Waste oil bypass spray nossle. 1st Attempt...
Post by: philf on March 09, 2013, 03:32:03 PM
Issues:

 2) It blows out o-rings like a motherf***er
 

NeoTech,

Without seeing the cross section it's difficult to be certain but I'd say your O-ring grooves are nowhere near deep enough. Typically the difference between the shaft and hole diameters for static applications should be 0.12mm for a 1.6mm section O-ring & 0.15 for a 3mm section.

See: http://www.roymech.co.uk/Useful_Tables/Seals/O_Rings.html

Phil.
Title: Re: Waste oil bypass spray nossle. 1st Attempt...
Post by: pete3000 on March 24, 2013, 06:53:54 AM
Had you considered a bab style feed? which is basically a compressed air feed blown through a fine hole or pair of holes drilled into a sphere. the waste oil can then be drip fed from the top meaning you wont get blockages :D

linky http://www.mig-welding.co.uk/forum/showthread.php?t=23193
Title: Re: Waste oil bypass spray nossle. 1st Attempt...
Post by: NeoTech on March 24, 2013, 07:05:25 AM
yeah i have looked at the bab styled nozzles.. i can say that i really dont like that construction.. its easy to make but a accident waiting to happen.. but its prob. just my limited knowledge about them speaking..