Made some more bits this week:- the lever and the mounting brackets for the lifting block, and the couplings for the valve rods.
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2066.jpg)
The lever and bracket are similar to other bits I've made so I wont go into any detail, but the coupling were a nice interesting little job, the instructions call for them to be made from 1/4" square bar, but I thought it would be easyer to make them from round bar and mill them square, this is easy if you've got a mill.
To work out the start diameter you use Mr Pythogoros's theorem, then its just a mater of turning the diameter to size with a length long enough to make the two couplings:- turn a 1/4" diameter step in one end and drill and tap 5/32*40 ME turn, part it off, turn it round and do the same to the other end.
Then sit it on a parallel in your mill vice, touch down on the top with the cutter, and mill off 1/2 the difference between the diameter an 1/4" zero your dial/DRO, flip it over 90 deg and mill another flat to the same zero, so what you've got is two flat at 90 deg, flip it over 90 deg and take off the other halve of the difference, zero thing up, flip it over another 90 deg, mill down to the zero, and youre left with a nice bit os square bar.
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2057.jpg)
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2060.jpg)
Next ops are to drill the cross hole and mill out the fork, this is where the mill stop comes into play.
Set the mill on the Y centre line of the square bar, put the job in the vice put a parallel on the top of it and tap it level with the top of the vice, set it up in the correct Y position, adjust the stop so that its, touching the job, centre drill then drill 1/8" take the first one out of the vice, set the second up against the stop drill that the same, take it out flip it over 90 deg adjust the Y position and again drill it 1/8", repeat for the other one this time you leave it set up change the drill for a 1/8" slot drill and mill out the fork, take the job out put the other one in again up against the stop and mill that one out.
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2064.jpg)
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2065.jpg)
Thats it Job done the mill only needed setting up the once and both parts came out exactly the same.
To finish off file a 1/8 rad with a filing button and give it a bit of a debur and a clean.
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2067.jpg)
And this is where they go
![](http://i431.photobucket.com/albums/qq32/sbwhart/Mabel%20Valve%20Gear/100_2074.jpg)
I do enjoy doing little jobs like that
![:D](https://madmodder.net/Smileys/default/Bounce.gif)
I've only 4 or 5 bits to make before I'm ready to start assembling the valve gear to the loco, and try getting it running on air, fingers crossed.
Have fun
Stew